Full-Chain Digital Smart Factory
Full-link MES and equipment digital systems assign unique IDs to each circuit board for full-process traceability at single PNL level. Production, quality and equipment data are fully transparent and retrievable.
HUASON
Smart Factory
Under policy and market impetus, the PCB industry is rapidly upgrading to high-end and intelligent manufacturing. With a 500 million yuan investment, the company has built its Phase II 5G + New Energy PCB Smart Factory, realizing full-process digital production, setting an industry benchmark, and driving high-quality development.
Digital Management System
Breaking management barriers with digitalization, improving operational efficiency with intelligence
ERP
ERP integrates procurement, production, sales, finance and HR. It eliminates departmental silos, unifies resources and data, standardizes processes, enables efficient collaboration, and supports data-driven decision-making and refined management.
MES & EAP
EAP enables centralized networked control of workshop equipment with auto data collection, parameter delivery and real-time alerts.MES visualizes full production flow, linking planning and execution to boost efficiency.
QMS
QMS covers full-lifecycle quality control, ensuring complete traceability, analysis and improvement from raw materials to after-sales. It builds a standardized quality system to enhance product competitiveness and brand reputation.
WMS
WMS realizes full-process digital warehouse management, eliminating messy storage and inventory inconsistencies. It enables full traceability and location tracking from receipt to shipment, boosting warehouse efficiency.
Full-Process Traceability System
A full-process traceability system ensures complete transparency, tracking each product from production to consumer.
Traceability Dimensions
Breaking information silos and converting personnel, machines, materials, methods, environment, and measurement into unified digital assets.
DIMENSION . person
Personnel
Associates production lot and personnel info via role-based permissions, records operator actions for full production traceability.
DIMENSION . machine
Equipment
Via EAP, trace Lot and equipment loading/unloading records, as well as equipment inspection, maintenance, alarms and data.
DIMENSION . material
Material
Traces key materials including substrates and inks, links Lot with package and carton numbers, enabling full packaging-to-warehouse traceability.
DIMENSION . environment
Environment
EAP collects temperature and humidity data, links it with MES lot timestamps for production environment traceability.
DIMENSION . method
Method
EAP-RMS traces production recipe parameters, process links and full-lifecycle tool operation records.
DIMENSION . inspection
Inspection
Traces quality inspections, tests, yield and scrap data by Lot or shift, forming a complete inspection traceability system.
Identification Technology
Intelligent recognition & auto-transcoding with strict precision control & multi-level code adaptation, ensuring stable, accurate, full-chain traceability even at high speed.
Scan Precision
Full-process QR codes identified by cameras; standardized panel placement & optimized processes ensure ≥99.9% recognition accuracy.
Inner-to-Outer Smart Reading
Auto-reading identifies inner codes: success removes layer info for outer code; failure sets 10 zeros, applies for new code.
Multi-Level Code System
Generates SET & PCS barcodes from outer codes; supports custom rules, integrates with full-process traceability.
Value Empowerment
The end point of traceability is not recording, but driving decisions through data to minimize quality incident losses.
Quality Control
Achieve full-process quality transparency, rapid problem location, precise responsibility definition, reduce batch risks, improve product qualification rate and stability.
Quality Risk Early Warning
Enables quick traceability and precise recalls for quality issues, minimizing impact, reducing losses and avoiding major safety incidents.
Brand Compliance Credit
Enables quick traceability and precise recalls for quality issues, minimizing impact, reducing losses and avoiding major safety incidents.
